Fabrication AFO's

Skewes, Ed

Description

Title:

Fabrication AFO's

Creator:

Skewes, Ed

Date:

5/9/2007

Text:

Good Morning,

   In an attempt to reinforce a child's thermoplastic AFO we occasionally add a ½ posterior copolymer strip. This is accomplished by cutting the ½ wide copolymer strut to the desired length and bevel its edges. The strut length starts just above the apex of the heel and ends at the proximal calf. This strut is placed on the tray in the oven and then the cut sheet of plastic for the AFO is placed on top of the strut and they are heated together until clear, and then vacuum formed onto the plaster model.

   Most often the transition between the strut and plastic is correct, however sometimes we have separation between the strut and the plastic AFO. We believe this may occur because the plaster model is much cooler than the thermoplastic (390 degrees F)

  We recently placed one of the plaster molds in a convection oven at 150 degrees just prior to vacuum forming and had excellent results.

 

   We would appreciate your thoughts regarding alternative methods to warm an AFO cast prior to fabricating a thermoplastic AFO to decrease the temperature difference between the AFO plaster mold and the heated thermoplastic.

 

 Sincerely,

  Ed Skewes CPO



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Citation

Skewes, Ed, “Fabrication AFO's,” Digital Resource Foundation for Orthotics and Prosthetics, accessed November 24, 2024, https://library.drfop.org/items/show/228204.